FF-P-110J
4.5 Quality conformance inspection.
4.5.1 Sampling.
4.5.1.1 Sampling for examination. Sampling for examination shall be as specified in contract.
The lot shall be units produced at the same plant, by the same process with same materials, and of
the same design, all offered for delivery at one time, not to exceed 5,000 units per lot.
4.5.1.2 Sampling for tests. Padlocks shall be randomly selected from the lot submitted for
acceptance. Failure of any test shall be cause for rejection.
4.5.2 Examination. Samples selected in accordance with 4.5.1.1 shall be examined for defects as
specified in 4.6.1. Presence of any defect shall be cause for rejection.
4.5.3 Tests. The padlocks selected in accordance with 4.5.1.2 shall be subjected to the tests
specified in 4.6.2. Tests shall be performed in the order shown.
4.6 Inspection procedure. Prior to examination and tests, padlocks shall be lubricated and, unless
otherwise specified herein, all tests shall be conducted at the ambient air temperature at the test
site.
4.6.1 Defects. The padlocks with change keys, selected as specified, shall be examined for the
defects listed in Table I.
4.6.2 Tests. The test schedule shall be as shown in Table II, in the order shown.
4.6.2.1 Test conditions. Except as otherwise specified herein, tests shall be conducted as
prevailing temperatures and humidity in the test facility. Prior to examination and tests, padlocks
shall be lubricated unless otherwise specified herein.
4.6.3 Test procedures. For the purpose of the tests in 4.6.3.1, 4.6.3.2, and 4.6.3.6, the padlock
shackle shall be fastened to a hasp secured to the top-front of a four- or five-drawer steel filing
cabinet.
4.6.3.1 Manipulation technique test. There shall be no limit on the number of manipulation
techniques attempted and each technique may be applied for the full net working time, using the
human senses amplified as necessary to unlimited types of mechanical, electric, electronic, and
magnetic equipment. The tools and equipment shall be capable of being carried in a case not
exceeding 1.5 cubic feet (ft3) (0.04245 cubic meters (m3)) in volume and 9 inches (228.6 mm) in
thickness and which do not exceed a total weight of 25 pounds (lbs) (11.34 kilograms (kg))
(exclusive of weight of case). The padlock shall resist opening by manipulation techniques for the
period of time specified in 3.8.
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